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Industrial Particle Size Reduction Equipment for Dry Bulk Material Processing

 

Improve Particle Size Consistency | Increase Throughput | Reduce Downtime

We help identify and implement the right Prater Industries solution for particle size reduction, grinding, milling, lump breaking, air classification, and material feeding applications. From food ingredients and chemicals to minerals, plastics, grains, agricultural products, and other dry bulk materials, Prater equipment helps manufacturers improve product consistency, production efficiency, and overall process performance.

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Hammer Mills • Fine Grinders • Air Classifying Mills • Lump Breakers • Rotary Airlocks • Rotary Valves • Particle Size Reduction • Dry Bulk Material Processing
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Prater Air Classifier Mills

Grind fine powder and control the particle-size cut.

Prater Air Classifier Mills

Grind fine powder and control the particle-size cut.

Do you need fine grinding with an internal classification step?

Prater air classifying mills combine impact grinding with an internal air classifier. Coarse particles return to the grinding zone while suitably fine material leaves with the process air.

Typical application
Review a fine-powder application where the upper particle-size limit matters.

Also known as: Air classifying mills, ACMs, classifier mills.

What this equipment can help you do

Grinding and classification

Review both functions as part of one milling system.

Particle-size control

Define the desired distribution and oversize limit.

Application testing

Compare the result with your actual material and production goal.

How the process works

1

Grind the feed

Impact reduces the incoming particles.

2

Classify internally

Airflow and the classifier separate finer material from coarse particles.

3

Recirculate the coarse

Oversize returns for further grinding; fine product moves to collection.

Materials, industries & equipment choices

Grain & food ingredients

Bran, sugar, cocoa, and starch are application starting points. Define the fine-particle target and maximum oversize.

Chemicals & powders

Discuss powder coatings, resins, pigments, and suitable mineral powders. Material testing should establish the achievable distribution.

Configurations to compare

Pilot or production equipment, interchangeable grinding elements, optional screen-free design, and sanitary construction features.

Application video: faba bean protein enrichment

See how Prater combines an air classifying mill with a separate air classifier for faba bean processing. The milling stage prepares the powder; the downstream classifier performs the enrichment separation. This example shows why the complete process matters.

Watch on Prater’s YouTube channel

Prater application insight

Application example: controlling the grind of bran

Prater’s bran application story describes using the CLM to control the grind of fibrous cereal material. For a similar duty, define the incoming grain, desired texture, and upper particle-size limit. The schematic below shows the wider airflow and collection arrangement.

Source: Prater Industries. Read the bran grinding application PDF >>

Configuration & selection

Target distribution
Required fineness, oversize limit, and measurement method.
Material response
Moisture, heat sensitivity, stickiness, abrasion, and feed size.
Complete system
Airflow, collection, filter, feeder, and available utilities.

Options to discuss

  • Mill and classifier configuration
  • Feed control and airflow arrangement
  • Product collection and filtration
  • Cleaning and access requirements

Send a representative material description, feed and target particle-size distributions, required rate, and a process sketch. Include any cleaning or temperature limits.

Plan your application review

How is this different from a screen-based grinder?

An internal air classifier makes the particle-size cut while coarse material recirculates. Tell RTS the required distribution so we can compare this approach with screen-based grinding.

Can we review or test my material before selection?

Share the material, the current process, and measurable acceptance criteria. RTS can discuss the appropriate review and any testing requirements with Prater before a final recommendation.

What about dust collection and process integration?

Include the feeder, collection system, utilities, cleaning needs, and upstream and downstream equipment in the review. Final equipment and protection requirements depend on the complete application.

PDF Literature & Resources

Manufacturer literature supports the application review. Confirm final performance, dimensions, construction, and options with the quotation.

Explore the Prater product range

Prater Hammer Mills

Hammer Mills >>

Reduce larger dry particles to a usable grind.

Example: Reduce dry ingredients before blending or further processing.

Also known as: Hammermills, impact mills, screened mills.

Prater Air Classifier Mills

Air Classifier Mills >>

Grind fine powder and control the particle-size cut.

Example: Review a fine-powder application where the upper particle-size limit matters.

Also known as: Air classifying mills, ACMs, classifier mills.

Prater Fine Grinders

Fine Grinders >>

Produce a fine grind from dry, free-flowing material.

Example: Review fine grinding of dry food ingredients before blending.

Also known as: Fine grinding mills, high-speed impact grinders.

Prater Lump Breakers

Lump Breakers >>

Break up agglomerates so material can flow again.

Example: Break storage or transport agglomerates before feeding the next process.

Also known as: Lump crushers, flake breakers, deagglomerators.

Prater Rotary Airlock Valves

Rotary Airlock Valves >>

Feed bulk material while limiting air leakage between pressure zones.

Example: Discharge collected powder from a dust collector into downstream handling.

Also known as: Rotary valves, rotary feeders, airlocks, star valves.

Prater Rotor Mills

Rotor Mills >>

Explore screenless milling for a specific material challenge.

Example: Assess a difficult milling or deagglomeration duty through an application review.

Also known as: Rotormill, long-gap mills, screenless rotor mills.