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Mixing | Blending | Batch | Continuous | Bulk Solids Processing

Munson Machinery - Mixing, Blending, and Bulk Solids Processing Equipment

We help manufacturers improve dry blending, reduce lumps, control particle size, screen materials, increase consistency, and solve difficult bulk solids processing challenges.

Munson equipment supports food, beverage, nutraceutical, pharmaceutical, chemical, minerals, plastics, recycling, and industrial applications where reliable mixing, gentle handling, cleanability, and repeatable production results matter.

Dry blending • De-lumping • Milling • Sifting • Screening • Size reduction • Batch mixing • Bulk solids handling

Munson Rotary Batch Mixers

Blend a batch gently while protecting particle integrity.

Discuss My Application Rotary Batch Mixer brochure Blender Comparison Technical Specifications
Munson Rotary Batch Mixers

Blend a batch gently while protecting particle integrity.

Are fragile ingredients, uneven blends, or slow cleanouts limiting production?

Munson Rotary Batch Mixers use a rotating horizontal drum with internal flights to tumble, turn, cut, and fold bulk solids. The inlet and outlet remain stationary while the drum rotates.

Typical application
Blend roasted coffee beans, tea ingredients, dry food mixes, or suitable mineral formulations.

Also known as: Tumble mixers, drum blenders, rotary batch blenders.

What this blender can help you do

Gentle batch blending

Review a tumbling approach where breakage, fines, or changes in particle character matter.

Flexible process connections

Stationary inlet and discharge points help coordinate loading and downstream handling.

Practical changeovers

Review internal access and the discharge sequence against your cleaning requirements.

How the process works

1

Load the ingredients

Confirm the batch recipe, usable volume, and loading method.

2

Tumble and distribute

The rotating drum and internal flights move ingredients through the batch.

3

Discharge while rotating

Flights guide product toward the stationary outlet.

Materials & industries

Food & beverage

Coffee beans, teas, seasonings, and other suitable dry ingredients. Describe fragility, oils, and changeover requirements.

Nutritional products

Powder blends where uniformity and cleaning matter. Agree on a sampling and acceptance method for trials.

Minerals & industrial products

Discuss glass, cement mixes, and abrasive ingredients alongside wear-resistant construction.

How the rotary batch mixer works

Munson shows the rotating drum, internal mixing action, and discharge arrangement. Use the overview to review how your ingredients enter, blend, and leave the machine.

Watch on Munson’s YouTube channel · Manufacturer video page

Canadian application: Kicking Horse Coffee

See the rotary batch mixer in a coffee-blending process. The example illustrates handling fragile beans and coordinating loading and discharge; performance must be assessed for your own recipe.

Watch on Munson’s YouTube channel · Manufacturer video page

Munson application example

Blend coffee without losing the character of the beans

Kicking Horse Coffee uses a Munson rotary batch mixer in its Canadian coffee operation. The published case shows how roasted beans are loaded, blended, and discharged. For a similar project, discuss bean breakage, recipe changes, batch sizes, and how the blender connects to roasting and packaging.

Loading roasted coffee into the mixer at Kicking Horse Coffee.
Loading roasted coffee into the mixer at Kicking Horse Coffee.
Coffee discharge from the rotating drum into the next handling step.
Coffee discharge from the rotating drum into the next handling step.

Photos: Munson Machinery. Read the full application story >>

Configuration & selection

Batch definition
Minimum and maximum batch mass, usable volume, and bulk density of each formulation.
Blend quality
Ingredient proportions, particle sizes, fragility, and required uniformity.
Process fit
Loading time, liquid additions, discharge destination, cleaning method, and service clearance.

Options to discuss

  • Production and Mini Mixer arrangements
  • Sanitary or industrial construction
  • Liquid addition spray line
  • Intensifier options for suitable agglomerates
  • Abrasion-resistant construction
  • Jackets, weighing, controls, and loading/discharge interfaces

Send your formulation, smallest and largest batches, bulk densities, liquid additions, current problem, and a process sketch. Describe how you will measure a successful blend.

Plan your application review

Will gentle blending also break up my lumps?

Not necessarily. Describe the agglomerates and the particle integrity you need to preserve. An intensifier or a separate conditioning step may be appropriate, subject to the material review.

How do we establish the required blend time?

Agree on ingredient proportions, the sampling method, and the acceptable variation. Review loading, mixing, discharge, and cleaning as a complete cycle. A representative material trial can help establish the operating target.

Can RTS help compare the blender types?

Share the formulation and constraints, including particle damage, cleanability, available space, and budget. RTS can review the alternatives with Munson and discuss the appropriate testing route.

PDF Literature & Technical Resources

Final capacity, materials, finishes, drives, and options are confirmed for the selected application. Use certified drawings for installation.

Explore the Munson blender range

Munson Rotary Batch Mixers

Rotary Batch Mixers >>

Blend a batch gently while protecting particle integrity.

Example: Blend roasted coffee beans, tea ingredients, dry food mixes, or suitable mineral formulations.

Also known as: Tumble mixers, drum blenders, rotary batch blenders.

Munson Ribbon, Paddle & Plow Blenders

Ribbon, Paddle & Plow Blenders >>

Choose the agitator around how your material moves.

Example: Blend seasonings, chemical powders, or suitable solids with liquid additions.

Also known as: Ribbon mixers, horizontal paddle mixers, trough blenders, plow mixers.

Munson V-Cone Blenders

V-Cone Blenders >>

Tumble dry powders and granules in a smooth mixing vessel.

Example: Review dry pharmaceutical, nutritional, food, or industrial powder batches.

Also known as: Vee cone blenders, V blenders, V-shell tumble blenders.