Intermediate Bulk Containers (IBCs) are used to store, transport and process bulks. These patented IBCs are great for flow issues such as bridging, blocking and blend segregation. They are ideal for customers with high number of recipes and need quick changeover.
Many bulk material ingredients are handled in bulk bags (or super sacs). Bulk Bag Unloaders help to safely remove all of the contents from the bag so it can then be further processed. Bulk Bag filling units help to safely package bulk materials into these 1 ton bags.
These automated washing systems are used in the pharma and food sectors where cleanability and hygiene is of utmost importance. And now in more and more facilities since the pandemic as well. They can clean bins/storage tanks, as well as product components to ensure cleanliness.
There has always been a need crushing big things into smaller pieces - stones, ore, ice, grain and more. Coarse crushers such as our impact crushers, cage mills, hammer mills and lump breakers are integral to this process and ultimately make it easier to further process your materials.
Dust collection is vital in every manufacturing operations’ overall safety. Dust collection systems have pick up points that collect dust that otherwise become airborne and into the factory atmosphere while handling. Sometimes the collected dust is valuable and can be of further use.
With regards to dry bulk process, fans and blowers are used to either push, suck or blow air and/or dry product through an enclosed system. They are frequently used in pneumatic/vacuum conveying systems.
Feeders are used to accurately meter a certain amount of product into a batch or continuous process at a fixed rate. This can be done volumetrically (each screw rotation displaces a fixed volume of product) or gravimetrically (through loss in weight).
These mills are used to take a coarse product and grind it down to a finer powder. These mills cater to applications where temperature control (because grinding creates heat), and end particle size are of utmost importance.
Quantum series slide gates are used in gravity or pneumatic process applications to control the flow of material such as granules, powders, and pellets. These valves are also maintenance friendly and can be serviced in line without having to remove the valve. Our seals help extend the life of the valve which gives us an advantage over the competition.
Most liquid equipment runs more efficiently without solids in the steam. Liquid screeners are used to ensure that solid contaminants can easily be removed from a liquid process, which eliminates the need for production stoppages.
Rotary valves are used to control flow of a material in a process, as well as to lock out air from being circulated to parts of a system. This eliminates dusting and keeps maintenance and shutdown costs down.
These samplers automatically inject a tube in a process stream to collect a sample which gets reviewed by a companies Quality Assurance group. This is the cleanest way of extracting samples from a product stream.
High quality vibratory sieves to ensure repeatable product quality
A vibratory sieve or screener is an essential part of every pharmaceutical production process, particularly as product quality and integrity are so important. Having to recall a pharmaceutical product because of a quality defect or safety issue can damage the reputation of any manufacturer.
Excipients such as lactose, starch and Microcrystalline Cellulose (MCC) are regularly used in oral solid dosage formulations such as tablets, capsules or sachets. Using the Russell Compact Sieve®to safety-screen excipients will ensure product quality and remove any oversize contaminants, such as packaging, wear residue from other machinery or unwanted particles natural to the excipient.
Industrial sieving solution for pharmaceutical powders
A major pharmaceutical company optimizes its pharmaceutical production line with the installation of Russell Finex’s high-performance sieving equipment
With nine manufacturing companies across India, a leading pharmaceutical company had plans to develop and revolutionize the pharmaceutical industry across the Indian subcontinent. Six of these manufacturing facilities focus on the combination and formulation processes of pharmaceutical drugs, whilst three focus on processing active pharmaceutical ingredients (APIs).
Commonly used in many material transfer systems, screw conveyors offer a proven and economical way to move dry product from one place to another. We offer flexible units which have the ability to bend, as well as shafted and shaftless rigid conveyors that are engineered to order.